Impact of Composite Fabrication Technology Trends on Raw Materials

Impact of Composite Fabrication Technology Trends on Raw Materials

Increasing Focus on Lightweighting Ensures Future Growth Potential

RELEASE DATE
21-Feb-2024
REGION
Global
Research Code: PF44-01-00-00-00
SKU: CM_2024_590
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Description

Composite materials are made from two of more heterogenous materials comprising of the matrix (polymer) and reinforcement (fiber). Composite materials are virtually used in every industry and are witnessing a rapid growth in its demand. This is due to the increasing demand to make end products high-performance and energy efficient.

A variety of open mold and closed mold fabrication techniques are used to manufacture such products. These include hand layup, spray-up, resin infusion, compression molding, injection molding, filament winding, pultrusion and prepreg, among others. The study aims to estimate the current state of fabrication technologies used across sectors and analyze how technological advancements can create growth opportunities. As the industry witnesses a growing penetration of composites in higher volume markets, the composites industry can offer opportunities for raw material manufacturers, composite manufacturers, component manufacturers as well as digital solution providers.

One of the first sectors to adopt fiber-reinforced composite was the aerospace sector, and it was subsequently adopted by the automotive, marine, energy, and construction sectors, among others. Cumulatively, these sectors account for over 70% revenue in the composites industry. The material’s high strength-to-weight ratio continues to transform the products in these sectors as OEMs switch or expand to composite alternatives.

Different fabrication techniques are suitable for different part sizes and applications. These are selected based on the desired characteristics of the end-product. Several industry-specific trends are driving the demand for specific composite products, enabling a robust use of manufacturing techniques. For instance, the increasing demand for cost-effective composite parts in the automotive industry boosts the use of compression and injection molding. Further, as the hydrogen economy gains momentum, methods such as filament winding are expected to gain traction.

Table of Contents

Why is it Increasingly Difficult to Grow?

The Strategic Imperative 8™

The Impact of the Top 3 Strategic Imperatives on the Composite Fabrication Industry

Growth Opportunities Fuel the Growth Pipeline Engine™

Scope of Analysis

Segmentation

Geographic Scope

Overview

Carbon Fibre Composites Value Chain

Processes—Reference Part Sizes and Approximate Cycle-times

Factors Associated with Cost & Adoption of Composites

Sustainability Initiatives in Composite Fabrication

Ideal Circular Economy

Composites Value Chain—2023

Composites Value Chain Analysis

Growth Drivers

Growth Restraints

Manufacturing Processes by End-use Industry

Manufacturing Processes Analysis

Comparison of Composites in Mobility

Raw Materials Used in Composites Industry

Raw Material Trends

Materials and Fabrication Technologies used in Various End-use Industries

Introduction

Materials in the Aerospace Industry

Use of Composite Materials & Key Fabrication Technologies

Case Study—Boeing & Airbus

Key Takeaways

Introduction

Materials in the Automotive Industry

Materials in the Automotive Industry (continued)

Materials in the Automotive Industry (continued)

Use of Composite Materials & Key Fabrication Technologies

Use of Composite Materials & Key Fabrication Technologies (continued)

Manufacturing Processes and Production Volumes

Case Study—Forged Composites® (Automobili Lamborghini S.p.A.)

Case Study—Carbon Fiber Wheel (Fibratech sp. z o.o.)

Key Takeaways

Introduction

Materials in the Marine Industry

Use of Composite Materials & Key Fabrication Technologies

Case Study—WindWings (BAR Technologies)

Key Takeaways

Introduction

Materials Used in the Energy Sector

Use of Composite Materials & Key Fabrication Technologies

Case Study

Key Takeaways

Introduction

Materials in the Construction Industry

Use of Composite Materials & Key Fabrication Technologies

Case Study

Key Takeaways

Growth Opportunity 1: Automotive Component Production

Growth Opportunity 1: Automotive Component Production (continued)

Growth Opportunity 2: Wind Energy Applications

Growth Opportunity 2: Wind Energy Applications (continued)

Growth Opportunity 3: Preforming

Growth Opportunity 3: Preforming (continued)

Growth Opportunity 3: Preforming (continued)

Growth Opportunity 4: Digitization of Manufacturing Process

Growth Opportunity 4: Digitization of Manufacturing Process (continued)

Your Next Steps

Why Frost, Why Now?

List of Exhibits

Legal Disclaimer

Composite materials are made from two of more heterogenous materials comprising of the matrix (polymer) and reinforcement (fiber). Composite materials are virtually used in every industry and are witnessing a rapid growth in its demand. This is due to the increasing demand to make end products high-performance and energy efficient. A variety of open mold and closed mold fabrication techniques are used to manufacture such products. These include hand layup, spray-up, resin infusion, compression molding, injection molding, filament winding, pultrusion and prepreg, among others. The study aims to estimate the current state of fabrication technologies used across sectors and analyze how technological advancements can create growth opportunities. As the industry witnesses a growing penetration of composites in higher volume markets, the composites industry can offer opportunities for raw material manufacturers, composite manufacturers, component manufacturers as well as digital solution providers. One of the first sectors to adopt fiber-reinforced composite was the aerospace sector, and it was subsequently adopted by the automotive, marine, energy, and construction sectors, among others. Cumulatively, these sectors account for over 70% revenue in the composites industry. The material s high strength-to-weight ratio continues to transform the products in these sectors as OEMs switch or expand to composite alternatives. Different fabrication techniques are suitable for different part sizes and applications. These are selected based on the desired characteristics of the end-product. Several industry-specific trends are driving the demand for specific composite products, enabling a robust use of manufacturing techniques. For instance, the increasing demand for cost-effective composite parts in the automotive industry boosts the use of compression and injection molding. Further, as the hydrogen economy gains momentum, methods such as filament winding are expected to gain traction.
More Information
Author Saurabh Todi
Industries Chemicals and Materials
No Index No
Is Prebook No
Podcast No
WIP Number PF44-01-00-00-00